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3-DIMENSIONAL DESIGN DRAWINGS


We provide Design for Manufacturability using 3-dimensional drawings to convey all the required information that will allow a manufacturer to produce the needed component.

MACHINING SERVICES


We help our customers on their machining requirement for their parts fabrication and repair.

Milling

Provides a simple cutting process to the most sophisticated detailed cutting designs of various types of metal. From Conventional Milling to Computer Numerical Control (CNC) Vertical Machining Centers allowing the most advanced tools to perform sophisticated machining with extremely complex geometries. Create a wide range of complex parts, CNC milling is a popular solution for projects ranging from prototypes to full-scale fabrication of unique precision components.

Grinding

Grinding is used to finish workpieces that must show high surface quality (e.g., low surface roughness) and high accuracy of shape and dimension. As the accuracy in dimensions in grinding is of the order of 0.0025 mm, in most applications it tends to be a finishing operation and removes comparatively little metal, about 0.25 to 0.50 mm depth. However, there are some roughing applications in which grinding removes high volumes of metal quite rapidly. Thus, grinding is a diverse field.

Wire Cut

Wire cut EDM equipment is run by computer numerically controlled (CNC) instruments, which can control the wire on a three-dimensional axis to provide greater flexibility. In addition, wire EDM is able to cut metals as thin as 0.004”. At a certain thickness, wire EDM will simply cause the metal to evaporate, thereby eliminating potential debris. Wire-cut EDM is typically used to cut plates as thick as 300mm and to make punches, tools, and dies from hard metals that are difficult to machine with other methods.

EDM

Electrical discharge machining is a method primarily used for hard metals or those that would be very difficult to machine with traditional techniques. EDM typically works with materials that are electrically conductive, although methods have also been proposed for using EDM to machine insulating ceramics. EDM can cut intricate contours or cavities in pre-hardened steel without the need for heat treatment to soften and re-harden them. 

Polishing

Mold polishing is primarily a manual process requiring a high level of skill and knowledge.  There are a number of finishes available to mould makers and the final finish depends upon the plastic part requirements.

CMM

We understand design and manufacturing, and we know how to apply more traditional inspection methods which give you the data you need. Inspection of any type is a methodical process.  We inspect parts for customers, whether using gauges, calipers, or a CMM, they know that the first place to start is to define a detailed inspection plan.  Once a plan is developed and reviewed, our inspectors use quality controlled and calibrated equipment to carry out the required measurements as stated in the plan.  These values are recorded and collected in a detailed inspection report that is designed to meet the quality assurance needed by each of our customers. 

Assembly

Mold assembly is one of the most critical steps of mold making procedure, all the parts machined or purchased need to be put together and required to be work functionality. Mold assembly job requires comprehensive understanding of mold structure as well as injection molding. Quality of mold assembly determines the mold precision, injection productivity.


OTHER SERVICES


Laser Marking

Laser marking stands for marking or labeling of workpieces and materials with a laser beam. Each mold parts and accessories are labelled one by one to avoid mis-match / mis-assembly of parts and for easy traceability.

Laser Welding

Laser beam welding (LBW) is a welding technique used to join pieces of metal or thermoplastics through the use of a laser. The beam provides a concentrated heat source, allowing for narrow, deep welds and high welding rates. Instead of creating a new workpiece that takes longer processing time, additional expenses for material and labor cost, workpiece with over cut edges or depth can be reworked on this process.